Screw, Furniture Hardware Auto-Sorting Counting Packaging Machine with 4 Vibratory Bowl Feeders

Quad-Count Precision Packaging System | High-Accuracy Automatic Sorting & Packaging Machine for Automotive Screws & Furniture Hardware

Product Overview
Our Quad-Count Precision Packaging System revolutionizes industrial packaging efficiency with its advanced four-point counting technology, specifically engineered for automotive-grade fasteners and furniture hardware components. This fully automated solution integrates AI-powered vision recognition and multi-axis servo control to deliver unmatched accuracy (±0.01% counting error) while achieving packaging speeds up to 1,200 pieces per minute.

Key Features

1. Quad-Sensor Synchronization
   Four high-resolution CCD sensors work in tandem to ensure 100% counting verification, eliminating miscounts for critical components like M2-M24 screws and specialized furniture connectors.

2. Adaptive Material Handling
   Equipped with smart vibration feeders and adjustable grippers compatible with various surface treatments (zinc-plated, galvanized, or coated hardware).

3. Dual-Industry Optimization
   Pre-programmed modes for automotive ISO standards (DIN 912, ISO 4762) and furniture-specific packaging requirements (EN 320, ANSI/BHMA A156.9).

4. Intelligent Sorting System
   Self-learning algorithm automatically categorizes mixed batches of screws, washers, and custom hardware by size/type with 99.98% sorting accuracy.

5. Industrial-Grade Durability
   Stainless steel construction with IP65 protection rating, suitable for 24/7 operation in demanding manufacturing environments.

Technical Specifications

• Counting Range: 0.5mm~50mm diameter

• Packaging Formats: Blister packs, bulk boxes, or custom-labeled pouches

• Power Supply: 380V/50Hz ±10% (3-phase)

• Interface: 10.1"industrial touchscreen with multi-language support

• Compliance: CE, ISO 9001, RoHS certified

Industry Applications

• Automotive component manufacturers

• Furniture production lines

• Precision engineering workshops

• Hardware wholesale distributors

Operational Advantages

• 57% labor cost reduction through full automation

• 30% faster than traditional weighing methods

• Zero material contamination with food-grade silicone contact surfaces

• Real-time production analytics via IoT connectivity